Industrial Maintenance and Operations Services | Arslantay Professional Energy Services
Mechanical, electrical, instrumentation, automation, maintenance and
operations services for power plants, oil and gas facilities, petrochemical
plants, polyurethane manufacturing facilities and all industrial plants.
Maintenance and Operations Services
Reliable, sustainable and performance-focused solutions for energy, oil and
gas, petrochemical, polyurethane and industrial facilities.
Arslantay Professional Energy Services provides comprehensive maintenance,
operations and technical support services for power plants, oil and gas
facilities, petrochemical plants, polyurethane manufacturing facilities and
other industrial plants. Our objective is to support safe, efficient and
reliable plant operation in line with planned production targets.
Reliable industrial production depends on effective operations management,
planned maintenance, prompt fault response and continuous performance
monitoring. Arslantay Professional Energy Services supports newly commissioned
and operating facilities with operations, maintenance, reliability, technical
management and field execution services.
Our services are tailored to each plant's process configuration, equipment
inventory, production plan, maintenance strategy and occupational health and
safety requirements. From short-term technical assistance to long-term
operations and maintenance contracts, we develop flexible solutions aligned
with each client's requirements.
FACILITIES WE SUPPORT
- Combined-cycle power plants
- Thermal power plants
- Hydroelectric power plants
- Solar and wind energy facilities
- Cogeneration and trigeneration plants
- Oil and gas production facilities
- Onshore and offshore oil and gas facilities
- Refineries and petrochemical plants
- LNG, LPG and gas-processing facilities
- Pipelines, pumping stations and compressor stations
- Tank farms and storage terminals
- Polyurethane manufacturing and application facilities
- Plastics, rubber and chemical plants
- Iron, steel and metal-processing facilities
- Cement, mining and mineral-processing plants
- Food, beverage and packaging facilities
- Automotive and component manufacturing plants
- Paper, textile and general manufacturing facilities
- Water and wastewater treatment plants
- Industrial utilities and infrastructure systems
INTEGRATED MAINTENANCE MANAGEMENT
We manage maintenance activities through a planned and traceable system to
improve equipment availability, reduce unplanned downtime and extend asset
service life.
Our maintenance management services include:
- Development of maintenance strategies and plans
- Creation of equipment registers and asset hierarchies
- Critical-equipment assessments
- Preventive and periodic maintenance programmes
- Predictive maintenance planning
- Breakdown and corrective maintenance management
- Daily, weekly, monthly and annual maintenance scheduling
- Preparation, monitoring and close-out of work orders
- Preparation of maintenance procedures and checklists
- Equipment history and failure-record management
- Root-cause analysis and recurring-failure evaluation
- Monitoring of maintenance performance indicators
- Implementation or improvement of CMMS and maintenance systems
- Spare-parts and critical-material management
- Maintenance budget and resource planning
- Maintenance activities based on manufacturer recommendations
- Technical reporting and improvement recommendations
PREVENTIVE, PREDICTIVE AND CORRECTIVE MAINTENANCE
We combine different maintenance methods according to equipment operating
conditions and criticality.
- Preventive maintenance
- Periodic maintenance
- Predictive maintenance
- Condition-based maintenance
- Corrective maintenance
- Breakdown maintenance and emergency response
- Overhaul and major maintenance
- Shutdown and turnaround maintenance
- Manufacturer-recommended maintenance
- Risk- and reliability-based maintenance
MECHANICAL AND STATIC EQUIPMENT MAINTENANCE
- Inspection and maintenance of pressure vessels
- Tank maintenance and repair
- Heat-exchanger cleaning, inspection and maintenance
- Boiler, furnace and heating-system maintenance
- Valve, actuator and mechanical-equipment maintenance
- Piping-system inspection and repair
- Flange management, bolt torquing and tensioning
- Filter, separator and process-vessel maintenance
- HVAC and ventilation-system maintenance
- Package-equipment maintenance
- Equipment installation, removal and alignment
- Leak detection and sealing improvements
- Preservation and recommissioning activities
ROTATING EQUIPMENT MAINTENANCE
- Gas and steam turbines
- Pumps
- Centrifugal and reciprocating compressors
- Generators
- Fans and blowers
- Gearboxes and reduction units
- Motor-driven systems
- Conveying and material-handling systems
- Bearings and mechanical seals
- Couplings and drive components
- Precision and laser shaft alignment
- Dynamic balancing
- Vibration measurement and analysis
- Lubrication and oil-analysis programmes
- Condition monitoring and performance assessment
- Major maintenance, overhaul and reassembly
ELECTRICAL SYSTEMS MAINTENANCE
- High-, medium- and low-voltage systems
- Substations and switchgear systems
- Power and distribution transformers
- Generators and electrical motors
- Motor control centres and distribution panels
- Protection relays and control circuits
- UPS, DC and battery systems
- Cables, busbars and busduct systems
- Earthing and lightning-protection systems
- Lighting and emergency-lighting systems
- Thermographic inspections
- Insulation and electrical tests
- Relay testing and protection coordination
- Cable testing and termination inspections
- Ex-proof and hazardous-area equipment inspections
- Electrical fault analysis and emergency response
INSTRUMENTATION, CONTROL AND AUTOMATION MAINTENANCE
- Pressure, temperature, level and flow instruments
- Control valves and actuators
- Analyzers and sampling systems
- Calibration and functional testing
- PLC, DCS, SCADA and ICSS systems
- ESD and SIS safety systems
- Fire and gas detection systems
- Loop checking and signal verification
- Control panels and remote I/O systems
- Industrial communication and network systems
- Telecommunications, CCTV and access-control systems
- Automation software backup and version control
- Testing of alarm, interlock and trip functions
- Fault analysis and control-system optimisation
EX-PROOF AND HAZARDOUS-AREA EQUIPMENT MAINTENANCE
Maintaining safety in areas where explosive gas, vapour or combustible dust
may be present depends on the correct selection, regular inspection and
competent maintenance of Ex equipment. Arslantay Professional Energy Services
provides comprehensive inspection, maintenance, testing and technical-record
services for Ex-proof electrical and instrumentation equipment used in oil and
gas, petrochemical, power, chemical, polyurethane and other process facilities.
All activities are planned according to the facility's hazardous-area
classification, equipment protection concept, manufacturer instructions,
client procedures and the current Ex standards applicable to the project.
Preventing unauthorised modifications and preserving the equipment's explosion
protection integrity after maintenance are fundamental principles of our work.
OUR EX MAINTENANCE SCOPE
- Visual, close and detailed Ex inspections in hazardous areas
- Initial acceptance, periodic and post-maintenance compliance inspections
- Verification of Ex equipment markings and certificate information
- Verification of zone, gas/dust group and temperature-class suitability
- Assessment of Equipment Protection Level (EPL) and protection concept
- Inspection of Ex d flameproof enclosures
- Inspection of Ex e increased-safety equipment
- Inspection of Ex i intrinsically safe circuits
- Inspection of Ex p pressurised systems
- Inspection of Ex t combustible-dust-protected equipment
- Maintenance of Ex motors, generators and rotating electrical equipment
- Maintenance of Ex lighting and emergency-lighting equipment
- Inspection of Ex junction boxes, local control stations and field panels
- Inspection of Ex transmitters, switches, solenoid valves and field instruments
- Inspection of gas detectors and fire and gas system equipment
- Inspection of cable glands, stopping plugs, adapters and reducers
- Inspection of cable entries, seals, gaskets and enclosure integrity
- Inspection of flamepaths, covers, bolts and threaded joints
- Terminal connection, tightness and torque checks
- Earthing, bonding and equipotential-connection checks
- Cable armour, screening and termination checks
- Insulation-resistance, continuity and electrical testing
- Thermographic inspection for abnormal hot spots
- Inspection of intrinsically safe barriers, isolators and galvanic isolators
- Verification of Ex i loop calculations and field connections against documents
- Alarm and interlock testing of purge and pressurisation systems
- Testing of Ex equipment associated with ESD, SIS, fire and gas systems
- Identification of unauthorised modifications and unsuitable spare parts
- Checks for corrosion, impact damage, cracks, looseness, moisture and dust ingress
- Identification, isolation and corrective-action tracking of defective equipment
- Planning maintenance or replacement using manufacturer-approved parts and methods
EX EQUIPMENT REGISTER AND DOCUMENTATION
- Creation and updating of the Ex equipment register
- Recording unique equipment tags and location information
- Collection of certificates, datasheets and manufacturer documentation
- Verification of equipment against hazardous-area classification drawings
- Preparation of Ex inspection checklists
- Preparation of photographic field-inspection and nonconformity reports
- Creation of an Ex defect register and corrective-action list
- Prioritisation of critical nonconformities
- Maintenance of service history and periodic-inspection records
- Creation and continuous updating of the Ex dossier
- Monitoring equipment changes and field modifications
- Updating as-built documentation and equipment lists
EX TROUBLESHOOTING AND CORRECTIVE MAINTENANCE
We treat a nonconformity identified on Ex equipment not merely as an operating
fault, but as a critical risk that may affect plant safety. Nonconformities are
classified, the equipment's safe condition is evaluated and an appropriate
corrective-action plan is prepared.
- Technical assessment of faults and nonconformities
- Prioritisation according to risk level
- Safe isolation and LOTO coordination
- Selection of suitable equipment, glands, plugs and accessories
- Replacement of damaged enclosures, gaskets, connections and terminations
- Correction of overheating and loose connections
- Rectification of earthing and bonding deficiencies
- Removal of installations that conflict with equipment certification
- Post-maintenance functional and compliance testing
- Reporting completed work with technical records and photographs
BENEFITS OF PROFESSIONAL EX MAINTENANCE
- Contributes to reducing explosion and fire risks
- Preserves the protection integrity of Ex equipment
- Enables early identification of critical nonconformities
- Helps reduce unplanned downtime and equipment failures
- Makes maintenance activities traceable
- Creates organised technical records for audits and compliance processes
- Supports equipment service life and plant reliability
- Improves coordination between operations, maintenance and HSE teams
DO NOT LEAVE HAZARDOUS-AREA SAFETY TO CHANCE
A seemingly minor nonconformity involving a gland, seal, bolt or earthing
connection can have serious consequences. Let us help maintain your facility's
explosion-protection integrity through periodic Ex inspections, correct
maintenance practices and complete technical records.
OPERATIONS AND PLANT MANAGEMENT SERVICES
Our operations support focuses on managing facilities within safe operating
limits and in accordance with production targets and operating procedures.
- Control-room and field operations
- Daily production and operations planning
- Shift organisation and shift-handover processes
- Start-up, normal operation and shutdown activities
- Equipment start-up and isolation
- Monitoring and recording of process parameters
- Field rounds and operator checklists
- Assessment of alarms and abnormal conditions
- Monitoring of energy and utility consumption
- Analysis of production losses and performance deviations
- Preparation of operating procedures and instructions
- Operator training and competence development
- Emergency preparedness and response support
- Operating reports and performance indicators
POWER PLANT SERVICES
- Gas- and steam-turbine operations and maintenance support
- Generator, transformer and switchgear maintenance
- HRSG and boiler-system maintenance
- Steam, condensate and feedwater-system monitoring
- Cooling-water and closed-loop system maintenance
- Water treatment and chemical-dosing systems
- Fuel-gas and auxiliary-fuel systems
- Balance-of-plant utility systems
- Control-room and field operations support
- Heat-rate, capacity and efficiency monitoring
- Start-up, shutdown and performance-test support
- Planned major maintenance and outage management
OIL AND GAS FACILITY SERVICES
- Production, separation and process systems
- Oil, gas and water separators
- Compressor, pump and pressurisation systems
- Gas dehydration and conditioning systems
- Flare and relief systems
- Pipelines, manifolds and pigging systems
- Tank farms and loading/unloading systems
- Firewater and emergency systems
- ESD, SIS, fire and gas systems
- Hazardous-area electrical and instrumentation systems
- Corrosion monitoring and cathodic-protection systems
- Onshore and offshore maintenance and operations support
- Shutdown, turnaround and plant restart activities
POLYURETHANE MANUFACTURING FACILITY SERVICES
We provide maintenance and operations services for process, mechanical,
electrical, automation and utility systems to support production continuity
and product quality in polyurethane facilities.
- Raw-material storage and transfer systems
- Polyol, isocyanate and additive-dosing systems
- Tanks, pumps, filters and piping systems
- Heating, cooling and temperature-control systems
- High- and low-pressure metering machines
- Mixing and mixing-head systems
- Reactors and process vessels
- Moulds, presses and mould-temperature-control systems
- Continuous and batch production lines
- Conveying, cutting and material-handling systems
- Spray and application equipment
- Hydraulic and pneumatic systems
- PLC, HMI, SCADA and automation systems
- Calibration of sensors, transmitters and control valves
- Safety interlocks and emergency-shutdown systems
- Compressed-air, chiller, thermal-oil and utility systems
- Ventilation and local-exhaust systems
- Production-line cleaning and product-changeover activities
- Critical spare-parts and consumables management
- Planned maintenance, fault response and line optimisation
OUR OPERATING FOCUS IN POLYURETHANE FACILITIES
- Monitoring of dosing ratios and process parameters
- Monitoring the stability of temperature, pressure and flow
- Supporting mixture quality and process repeatability
- Reducing line stoppages and product losses
- Managing mixing-head and metering-equipment cleaning plans
- Monitoring mould and press cycles
- Tracking raw-material transfers and stock levels
- Evaluating automation alarms and process deviations
- Coordinating production, maintenance and quality departments
INDUSTRIAL UTILITY SYSTEMS
- Compressed-air systems
- Steam and condensate systems
- Cooling-water and chiller systems
- Boiler and hot-water systems
- Thermal-oil systems
- Industrial-gas systems
- Water treatment and demineralisation systems
- Wastewater and process-water systems
- Firewater and firefighting systems
- HVAC and ventilation systems
- Fuel-storage and transfer systems
- Emergency generators and uninterruptible-power systems
SHUTDOWN, TURNAROUND AND MAJOR MAINTENANCE SERVICES
- Preparation of work scopes and maintenance work packs
- Schedule and resource planning
- Personnel, equipment and material mobilisation
- Isolation, LOTO and permit-to-work coordination
- Dismantling, inspection, repair and reassembly
- Turbine, compressor, pump and static-equipment overhauls
- Piping modifications and welding activities
- Electrical, instrumentation and automation maintenance
- NDT and quality-control activities
- Flushing, blowing, cleaning and leak testing
- Pre-commissioning and restart support
- Punch-list monitoring and technical dossier preparation
- Daily progress and man-hour reporting
RELIABILITY AND PERFORMANCE IMPROVEMENT
- Equipment criticality assessment
- Root-cause failure analysis
- Elimination of recurring failures
- Vibration, temperature and oil analysis
- Monitoring equipment-performance trends
- Analysis of energy and utility consumption
- Development and monitoring of maintenance KPIs
- MTBF and MTTR assessments
- Downtime and production-loss analysis
- Maintenance-plan optimisation
- Spare-parts optimisation
- Technical improvement and modernisation recommendations
SPARE-PARTS, WAREHOUSE AND MATERIALS MANAGEMENT
- Identification of critical spare parts
- Establishment of minimum and maximum stock levels
- Equipment and spare-parts matching
- Material coding and cataloguing
- Warehouse receipt, issue and inventory-control processes
- Tracking of long-lead items
- Control of storage and preservation conditions
- Preparation of technical purchasing specifications
- Technical evaluation of supplier quotations
- Analysis of maintenance-material consumption
OCCUPATIONAL HEALTH, SAFETY, QUALITY AND ENVIRONMENT
We aim to conduct all maintenance and operations activities in accordance with
applicable legislation, plant procedures, occupational health and safety
rules, quality plans and environmental requirements.
- Risk assessment and job-safety analysis
- Permit-to-work systems
- LOTO and energy isolation
- Confined-space and hot-work controls
- Lifting and rigging plans
- Hazardous-chemical and process-safety requirements
- Quality control and technical-record management
- Waste, emissions and environmental-risk controls
- Emergency plans and drill support
- Site inspections and corrective-action monitoring
OUR SERVICE MODELS
- Long-term plant operations and maintenance support
- Technical personnel services on a man-hour basis
- Planned maintenance and periodic service agreements
- Breakdown and emergency-response services
- Shutdown and turnaround teams
- Overhaul and major-maintenance services
- Post-commissioning operations support
- Technical consultancy and maintenance engineering
- CMMS implementation and improvement support
- Performance and reliability-improvement projects
WHY ARSLANTAY PROFESSIONAL ENERGY SERVICES?
- Multidisciplinary approach for energy, oil and gas, and industrial facilities
- Mechanical, rotating equipment, electrical, instrumentation and automation services
- Integrated support for maintenance, operations, shutdown and commissioning
- Flexible service models tailored to plant requirements
- Planned-maintenance and reliability-focused approach
- Technical reporting and performance monitoring
- Solutions supporting production continuity and equipment availability
- Team organisation aligned with site conditions and client procedures
Would you like to improve plant reliability, reduce unplanned downtime and
strengthen your maintenance and operations processes?
Share your facility type, equipment list, required service scope and planned
work duration with us. Arslantay Professional Energy Services will provide a
tailored maintenance and operations solution for power plants, oil and gas
facilities, polyurethane manufacturing facilities and all other industrial
plants.
